Lord Fin Tube-What is 316L stainless tube sheet?

2020-12-19Leave a message

ASTM A182 F316L stainless steel tube sheets are premium-grade components engineered for extreme service conditions in critical industrial applications. With superior corrosion resistance, exceptional mechanical properties, and compliance with international standards, these tube sheets provide reliable performance in demanding environments including chemical processing, marine engineering, and power generation systems.

ASTM A182 F316L Tube Sheet Material Composition & Properties

Chemical Composition

Carbon (C): ≤0.03%

Chromium (Cr): 16.0-18.0%

Nickel (Ni): 10.0-14.0%

Molybdenum (Mo): 2.0-3.0%

Manganese (Mn): ≤2.0%

Silicon (Si): ≤0.75%

Phosphorus (P): ≤0.045%

Sulfur (S): ≤0.03%

Mechanical Properties

Tensile Strength: ≥485 MPa

Yield Strength: ≥170 MPa

Elongation: ≥40%

Hardness (Brinell): ≤217 HB

Density: 8.0 g/cm³

Melting Point: 1375-1400°C

Advantage: Low Carbon Content

The maximum 0.03% carbon content in ASTM A182 F316L prevents carbide precipitation during welding and high-temperature service, eliminating sensitization issues that can lead to intergranular corrosion. This makes F316L particularly suitable for welded construction and high-temperature applications where standard 316 stainless steel would be susceptible to corrosion.

Property ASTM A182 F316L Value Performance Advantage
Pitting Resistance PREN: 24-26 Superior resistance in chloride environments compared to 304/304L (PREN: 19)
Stress Corrosion Cracking Excellent up to 60°C in chloride solutions Outperforms carbon steel and standard stainless grades in aggressive environments
High Temperature Performance Continuous: 870°C, Intermittent: 925°C Maintains structural integrity in heat exchangers and boilers
Cryogenic Toughness Excellent down to -196°C Suitable for LNG and cryogenic applications

Manufacturing Process & Quality Control

Material Certification & Traceability

All ASTM A182 F316L tube sheets undergo rigorous material certification processes:

Material Testing

• Chemical analysis by optical emission spectrometry

• Mechanical property verification

• Microstructure examination

• Hardness testing at multiple locations

Quality Documentation

• Mill Test Certificates (MTC) per EN 10204 3.1/3.2

• Material traceability with heat numbers

• Compliance certificates for ASTM A182, ASME SA182

Precision Machining Standards

Machining Parameter Standard Tolerance Precision Grade
Hole Diameter ±0.05 mm to ±0.1 mm IT7-IT8
Hole Pattern Layout ±0.1 mm over full pattern Laser marked and verified
Surface Flatness 0.1 mm per 300 mm Machined both sides
Surface Finish Ra ≤ 1.6 μm (63 μin) Ground or machined

ASTM A182 F316L Tube Sheet Industry Applications

Chemical Processing

Resists sulfuric acid, phosphoric acid, and chloride solutions at elevated temperatures

Service Life: 15-20 years

Marine & Offshore

Excellent resistance to seawater, marine atmospheres, and biofouling

Pitting Resistance: Excellent

Power Generation

Withstands high-pressure steam, condensate, and cooling water systems

Temp Rating: 870°C

Pharmaceutical

Sanitary applications with electropolished surfaces (Ra ≤ 0.8 μm)

Surface: Ra 0.8μm

Performance Comparison in Aggressive Environments

Environment ASTM A182 F316L 304/L Stainless Carbon Steel
Seawater (25°C) Excellent Poor-Fair Very Poor
Dilute Sulfuric Acid Good-Excellent Fair Very Poor
Chloride Pitting Excellent Poor N/A
High Temp Oxidation Excellent Good Poor
Cost-Performance Ratio Optimal Good Poor

ASTM A182 F316L Tube Sheet Technical Specifications & Standards

International Standards

American Standards

• ASTM A182/A182M - Standard for forged or rolled alloy and stainless steel pipe flanges, forged fittings, and valves and parts for high-temperature service

• ASME SA182 - ASME boiler and pressure vessel code specification

• ASTM A240 - Chromium and chromium-nickel stainless steel plate, sheet, and strip for pressure vessels

European & International

• EN 10088-1 - Stainless steels - List of stainless steels

• EN 1.4404 - Chemical composition and mechanical properties

• UNS S31603 - Unified numbering system designation

Non-Destructive Testing Requirements

Test Method Standard Application Criteria
Dye Penetrant Testing ASTM E165 All accessible surfaces
Ultrasonic Testing ASTM A388 Forging quality verification
Radiographic Testing ASTM E94 Critical applications only
Hardness Testing ASTM E10/E18 Multiple locations

ASTM A182 F316L Tube SheetFrequently Asked Questions

Q: What is the difference between ASTM A182 F316 and F316L tube sheets?

A: The key difference is carbon content. F316L has a maximum carbon content of 0.03%, while F316 can have up to 0.08%. The lower carbon content in F316L prevents carbide precipitation during welding, making it superior for welded applications and high-temperature service where intergranular corrosion could be a concern.

Q: How does ASTM A182 F316L compare to duplex stainless steels for tube sheet applications?

A: While duplex stainless steels (like 2205) offer higher strength and better chloride stress corrosion cracking resistance, F316L provides better overall corrosion resistance in a wider range of chemical environments, superior weldability, and proven performance across diverse applications. The choice depends on specific service conditions and cost considerations.

Q: What are the recommended welding procedures for F316L tube sheets?

A: Recommended welding processes include GTAW (TIG) and SMAW (stick) using matching filler metals (ER316L or E316L-16). Preheating is generally not required, and interpass temperature should be maintained below 150°C. Post-weld heat treatment is typically not necessary for F316L due to its low carbon content.

Q: Can ASTM A182 F316L tube sheets be used in sour service applications?

A: F316L has limited resistance to sulfide stress cracking in sour environments. For applications involving H₂S, special precautions and additional testing are required. Alternative materials like duplex stainless steels or nickel alloys may be more suitable for severe sour service conditions.

ASTM A182 F316L Stainless Steel Tube Sheet

ASTM A182 F316L Stainless Steel Tube Sheet - Precision machined for heat exchanger applications